7 Days to Die Forum Mini Bike Build

As an avid enthusiast of DIY projects, I recently set out to build a miniature bike using various components from my garage and online resources. After months of planning and execution, I'm thrilled to share the details of my build with the community.

The project started with gathering the necessary materials, including a Honda GX160/200 engine mount plate, 10mm mild steel for the custom sprocket and brake disk hangers, headstock bearings, and other essential components. To ensure accuracy, I double-checked the dimensions before drilling or cutting any parts.

One of the most critical components was the motorbike flat cushion cafe racer seat, which I sourced from an online marketplace. The listing had since disappeared, but I managed to find a similar product with identical specifications.

For the braking system, I opted for a brake caliper and lever (master cylinder) designed specifically for go-karts. This setup provided ample stopping power for my miniature bike.

To construct the frame, I used 50x50 aluminum square bar for the handlebar holder and 32mm mild steel round bar for the drive sprocket hanger. The frame itself was built using 1' diameter 16swg mild steel tubing.

The wheels consisted of four-stud rims with knobby tires, providing excellent traction on various terrain. I also used 3/8' 16swg mild steel tube for the foot pegs and 1' diameter 16swg mild steel tubing for the exhaust system.

To ensure structural integrity, I designed a custom sprocket using a lathe and attached it to the frame using a brake disk hanger. The headstock bearings were also carefully selected to provide smooth operation.

Throughout the build process, I encountered several challenges that required creative problem-solving and experimentation. Despite these setbacks, my end result was a functional and exciting miniature bike that exceeded my expectations.

For those interested in building their own mini-bike, I've included a rough outline of the frame design and a CAD model to help guide your project. Feel free to ask questions or share your own experiences in the comments section below.

Building this miniature bike was an incredible learning experience that pushed me out of my comfort zone. From bending tubing for the first time to troubleshooting various issues, I gained valuable skills and knowledge that will benefit future projects.

As an open-source enthusiast, I hope that others can take inspiration from my build and create their own unique creations. Who knows? Maybe someone will even improve upon my design and share their own modifications!

Resources

* Pinterest board for collecting mini-bike ideas: * Honda GX160/200 engine mount plate

* Motorbike flat cushion cafe racer seat

* Brake calliper and lever (master cylinder)

* 1' Bore Go-kart drive hubs

* 6mm full keyway axle

* Knobby tire on four-stud rim

Disclaimer

Please note that this build was completed as a learning experience, and some steps may not be perfect. I encourage readers to use their discretion when following the instructions and take necessary safety precautions during the construction process.

I hope you enjoy building your own miniature bike!

7 days to die forum mini bike